What is a 5-S System?
A Five-S System is an
approach to improvement within a facility or manufacturing plant
that focuses on organization, cleanliness and standardization to
improve profitability, efficiency, service and safety. The basis
of a Five-S System are not very complicated. They are actually based
on common sense.
It seems like
such a simple thing that does not cost very much, but implementing
the Five-S System will improve profits, and at the same time improve
both quality and safety. It does this by reducing wasted time and
materials; improving daily or shift startup times; reducing maintenance
and downtime; improving efficiency and productivity; improving employee
morale; and simplifying the work environment.
All types of
business can benefit from using the Five-S's. Although manufacturing
facilities come to mind first, any type of business, from a retail
store to a coal mine -- from wholesale nurseries to broadcast stations
-- all types of businesses will see benefits from using the Five-S
System.
What are the Five-S's?
Sorting
- Systematize - Shine
- Standardize - Sustain
Why do we discuss
the Five-S System here? Because using the Five-S involves using
good labeling and signage practices. It involves properly labeling,
identifying and providing needed information at the point of use.
Use the above links to learn more.
Five S was created
as a part of the Toyoka Production System (TPS) following WWII.
TPS also includes methods such as Kaizen and Kanban, and all of
these are now incorporated into what is called "Lean Manufacturing".
Leaning manufacturing is an approach to accomplishing tasks that
improves effeciency, productivity and quality by eliminating waste.
This 5S Tutorial
by: Steve Hudgik
Free
5S Booklet
An introduction to the 5S program.
This booklet will help you get your own 5S program up and running.
Also avalable:
Free guide to the standard 5S color coding system. |
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