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The Five-S System
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Next Systemize (in other words, organize)

Once everything has been sorted so we know what needs to stay in the work area, what needs to go to a storage area, and what needs to be thrown out, we can go to the next step. We need to organize so that everything has a place where it belongs.

In the Sytemize step we arrange and identify everything in a work area for the most efficient and effective retrieval and return to its proper place. Storage areas are also organized, or they they do not exist, built.

In the work area, commonly used tools should be readily available. Here is where labeling comes in: storage areas, cabinets and shelves should be properly labeled. Without labeling it is easy to forget what goes where. Even when you have someone who knows the proper locations, labeling makes it more likely that tools and materials will be returned to where they belong.

Paint floors to make it easier to spot dirt, waste materials and dropped parts and tools. Outline areas on the floor to identify work areas, storage areas, finished product areas, etc. Then make signs to identify those areas. Put shadows on tool boards, making it easy to quickly see where each tool belongs. Make it easy for both experienced employees AND new employees to immediately know where they are and where everything belongs.

To the same when organizing existing storage areas and building new storage areas.

In an office, provide bookshelves for frequently used manuals, books and catalogs. Labels the shelves and books so that they are easy to identify and return to their proper place.

The objective when you are Systemizing is to have a place for everything and have everything in it's place, with everything properly identified and labeled.

To accomplish this objective, there are two important parts to Systematizing - putting everything in its proper place and setting up a system so that it is easy to return everything to its proper place. The second part is where good labeling and identification practices are important. Both the equipment/tools and materials that are used, as well as their proper storage locations, need to be clearly identified and labeled. Once this is done you are ready to move on to step three.

What are the Five-S's?

Sorting - Systematize - Shine - Standardize - Sustain


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